C-SMARTSEAL COMPOSITE REPAIR SYSTEM
C-SMARTSEAL Composite Repair system addresses leak and corrosion to extend life of structures. Our solution provides excellent structural integrity, while eliminating hot work, expensive equipment/structure replacement and system shutdown. Our Specially formulated solutions are applicable for systems that experience extreme conditions as they are compliant with ASME PCC-2-2015 (2015 edition) REPAIR OF PRESSURE EQUIPMENT AND PIPING - Article 4.1 Non-Metallic Composite Repair Systems: High-Risk Applications.
FEATURES
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Repair odd-geometry shapes of flanges, reducers, manifolds, and pipe bends (elbow, tee)
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Enhance chemical resistance
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Eliminate expensive pipe replacement
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Provides permanent solution
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Environmentally friendly & Reduce carbon footprint
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Applicable to both wet and dry surfaces
TYPES OF COMPOSITE REPAIR SYSTEMS
This versatile system is applicable to repair and reinforcement of pipes, tanks, vessels, and other complex geometry components (Flange, T-joint, Threaded fittings and more) in environments such as high pressure, temperature, steam, corrosive and wet-surfaces/under-water. Our unique solutions are developed as per international standards to protect, reinforce & repair your expensive systems.
COMPOSITE LEAK REPAIR SYSTEM
Offers permanent repair solutions addressing online (active) and offline leaks. In addition to this, the composite materials provide structural strengthening to extend service life of equipments and structures such as weakened pipes, tanks, and vessels.
STEAM LEAK REPAIR SYSTEM
Seals active high-temperature steam leak up to 280 °C. This is a specially formulated steam leak repair that conjoins carbon fiber and composite materials to form a durable and high strength repair system.
FLANGE LEAK REPAIR SYSTEM
Seals active leak from flange to flange joint. This is an engineered technique to seal leak via a durable and secure anchor method. It can be applied within the limited width of flanges.
PIPE THREAD LEAK REPAIR SYSTEM
Seals leak in pipe threads. The composite repair consists of unique range of products that provide complete protection of pipe threads.
COMPOSITE CORROSION REPAIR SYSTEM
This systematic method uses non-intrusive corrosion remediation and reinforcement solutions without causing any significant disruption. In industrial setups, wear and tear due to constant usage and harsh environmental factors can lead to significant corrosion. Corrosion repair system is customized to not only remediate existing wall loss but also to strengthen structures, thereby increasing their resistance against future damage. This provides a shift from a purely reactionary approach to a more proactive one, focusing on prevention as much as on remediation. Also, the equipment's ability to operate under these original conditions ensures consistency in production quality and reduces the likelihood of operational downtime.
PROTECTION AND PREVENTION
In addition to other repair solutions, we offer preventive solutions for structures experiencing corrosive chemical environments, accelerated wear and tear, extreme weather conditions and other environmental factors due to location of installation such as splash zones, underwater and underground. Our ASME-compliant solution applies to both new and old structures. Most commonly used to reinforce structures against potential structural damages, operational failures and other breakdowns of critical structures due to various environmental factors.
TECHNICAL DATA
Parameter | Value |
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Service Pressure | 138 bar (2000 psi) |
Service temperature | -50 °C to 280 °C (-58 °F to 536 °F) |
Dielectric Strength | 16000 Volts |
Application Temperature | 0 °C to 120 °C (32 °F to 248 °F) |
Flexural Strength | 1310 bar (19000 psi) |
Tensile Strength | 1517 bar (22000 psi) |
Technical data varies based on combination of products implemented.
SELF-HELP SELECTION GUIDE
This self-help guide is for quick reference only, actual requirements may vary.
Please consult our product specialists for no obligatory quote.
